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機箱機柜鈑金加工過程詳解

發(fā)布時間:2024-12-07 來源:http://zhiyingkeji.com/ 瀏覽量:

  機箱機柜鈑金加工是使用多種不一樣的制造方法將金屬板成型為所需形狀的過程,包括切割、折彎、焊接到表面處理、組裝等很多步驟。通常,從機箱機柜鈑金到金屬產(chǎn)品的過程要從制圖開始,制圖完成后,經(jīng)過鈑金制造過程,制成各種各樣的零件。

  Chassis and cabinet sheet metal processing is the process of forming metal plates into the desired shape using various manufacturing methods, including cutting, bending, welding to surface treatment, assembly, and many other steps. Usually, the process from chassis and cabinet sheet metal to metal products starts with drawing, and after the drawing is completed, various parts are made through the sheet metal manufacturing process.

  激光切割

  laser cutting

  鈑金設(shè)計制造

  Professional sheet metal design and manufacturing

  激光切割是切割機箱機柜板材的,這是一種非??焖俣_的切割方法,并且不受模具的限制,如圖1.5mm的板材,切割出來平整光滑無毛刺。

  Laser cutting is the preferred method for cutting chassis and cabinet boards. It is a very fast and precise cutting method that is not limited by molds. As shown in Figure 1.5mm, the board is cut flat, smooth, and free of burrs.

  數(shù)控轉(zhuǎn)塔沖床

  CNC turret punch press

  鈑金設(shè)計制造

  Professional sheet metal design and manufacturing

  沖壓是在鈑金行業(yè)中切孔的另一種方法,利用金屬沖頭沖擊板材打孔,適用于大規(guī)模生產(chǎn),遇到圓孔、多孔等規(guī)律形狀的話,數(shù)控轉(zhuǎn)塔沖床使用模具沖壓能快速實現(xiàn)。

  Stamping is another method of cutting holes in the sheet metal industry, which uses a metal punch to impact the sheet metal and punch holes. It is suitable for large-scale production. When encountering regular shapes such as circular holes and multiple holes, CNC turret punching machines can quickly achieve them using mold stamping.

  折彎

  Bending

  鈑金設(shè)計制造

  Professional sheet metal design and manufacturing

  由于折彎的復(fù)雜性,這可能是機箱機柜鈑金加工金屬制造中困難的步驟,工程師必須對金屬的彎曲屬性非常熟悉。

  Due to the complexity of bending, this may be the most difficult step in metal manufacturing for chassis and cabinet sheet metal processing, and engineers must be very familiar with the bending properties of metals.

  焊接

  welding

  鈑金設(shè)計制造

  Professional sheet metal design and manufacturing

  焊接工藝是根據(jù)產(chǎn)品的生產(chǎn)性質(zhì)、圖紙和技術(shù)要求,結(jié)合現(xiàn)有條件,將切割、折彎后的鈑金件進行焊接成箱體。

  The welding process is based on the production nature, drawings, and technical requirements of the product, combined with existing conditions, to weld the cut and bent sheet metal parts into a box.

  噴塑(表面處理)

  Spray coating (surface treatment)

  鈑金設(shè)計制造

  Professional sheet metal design and manufacturing

  焊接成型的箱體在進行試裝后轉(zhuǎn)序到噴涂車間進行粉末噴塑。

  The welded box body is transferred to the spraying workshop for powder coating after trial assembly.

  粉末噴塑是將靜電粉末涂料噴涂到工件上,在靜電作用下,粉末會均勻吸附于工件表面,再經(jīng)過高溫烘烤形成終的涂層。

  Powder coating is the process of applying electrostatic powder coating onto a workpiece. Under the action of static electricity, the powder is uniformly adsorbed onto the surface of the workpiece, and then baked at high temperatures to form the final coating.IMG_20190511_162549

  噴塑后的產(chǎn)品表面防塵防水,其附著力、耐腐蝕、耐老化等方面優(yōu)于噴漆工藝,適合戶外各種惡劣環(huán)境。當沒有特殊要求時,它是的表面處理方法。

  The surface of the product after spraying is dustproof and waterproof, and its adhesion, corrosion resistance, aging resistance, and other aspects are superior to the spray painting process, making it suitable for various harsh outdoor environments. When there are no special requirements, it is the preferred surface treatment method.

  打印

  Print

  鈑金設(shè)計制造

  Professional sheet metal design and manufacturing

  部分機箱機柜在噴塑完成后會直接轉(zhuǎn)序到組裝進行裝配,但也有部分需要印LOGO或者圖案的,需要轉(zhuǎn)序到打印室進行打印。

  Some chassis and cabinets will be directly transferred to assembly for assembly after spraying, but there are also some that require printing logos or patterns and need to be transferred to the printing room for printing.

  UV平板打印機在工業(yè)打印機中可謂是一匹黑馬,相比傳統(tǒng)的絲印工藝,其功能十分強大:無需排版,可以適應(yīng)不同大小件打印,一次成型,圖案美觀清晰,防曬防水,重要的是無異味。

  UV flatbed printers are a dark horse among industrial printers. Compared to traditional screen printing processes, their functions are very powerful: they do not require typesetting, can adapt to printing of different sizes, can be molded in one go, have beautiful and clear patterns, are sun resistant and waterproof, and most importantly, are environmentally friendly and odorless.

  數(shù)控點膠

  CNC glue dispensing

  鈑金設(shè)計制造

  Professional sheet metal design and manufacturing

  數(shù)控點膠與傳統(tǒng)人工貼條相比,粘接牢固,表面光滑美觀,一次成型無接縫,附著力強,彈性好,防水防塵。

  Compared with traditional manual adhesive strips, CNC glue dispensing has firm adhesion, smooth and beautiful surface, seamless one-time molding, strong adhesion, good elasticity, waterproof and dustproof.

  裝配

  assembling

  鈑金設(shè)計制造

  Professional sheet metal design and manufacturing

  機箱機柜成品一步就是裝配了!所有的鈑金件都已準備就緒,將其組裝起來就好了! 本文由  山東機箱機柜 情奉獻.更多有關(guān)的知識請點擊   http://zhiyingkeji.com  真誠的態(tài)度.為您提供為的服務(wù).更多有關(guān)的知識我們將會陸續(xù)向大家奉獻.敬請期待.

  The final step in the production of the chassis cabinet is assembly! All the sheet metal parts are ready, just assemble them together! This article is dedicated by Shandong Chassis Cabinet For more related knowledge, please click http://zhiyingkeji.com Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.

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